Intermediate Dough Proofing System Solutions for Industrial Bakeries
Technicial Specifications
Number Of Basket | 328 | 416 | |
Height | mm | 2400 | 2400 |
Length | mm | 1910 | 2400 |
Width | mm | 1995 | 1825 |
Height of Entrance | mm | 800 / 950 | 800/ 950 |
Height of Exit | mm | 1550 | 1250 |
1810 | 2300 | ||
Weight | kg | 700 | 850 |
Proving Time | min/ – mh/max | 8-16 | 16-24 |
Dough pieces are placed into baskets on automatic (turning that depending dough entrance) or manual operation (continuous turning) model. The total amount that entered the prover can be observed on the digital display. Uv lamb and clima system can be installed on the machine optionally. Thanks to perfect timing that meets the dough pieces with the right baskets always on time. The Entry/ Exit of the dough can be designed in the right or left. To prevent falling dough pieces to the floor and run the process in a hygienic environment, sensors are placed at the entrance. The system forced by chain power system and control panel is 24V. Easy to remove the plastic baskets and cleaning. Power supply on the prover for divider, rounder and moulder is available as standard. Flour dusting shelves, steeples speed control (not electronic), stainless steel chase and lids are other specification. Entrance and exit of the machine can be designed depending on customer request.
Revolutionizing Industrial Bakery Operations: Dough Proofing System Solutions
Introduction: In the fast-paced world of industrial baking, efficient dough proofing is essential for ensuring consistent product quality and meeting high production demands. Dough proofing system solutions tailored for industrial bakeries have emerged as critical components in optimizing dough fermentation processes. This detailed article delves into the intricacies of dough proofing system solutions, exploring their design, functionality, advantages, and diverse applications in industrial bakery settings.
Understanding Dough Proofing System Solutions:
1. Design and Components:
- Dough proofing system solutions for industrial bakeries are comprehensive setups designed to provide controlled environments for dough fermentation.
- They typically consist of large-scale proofing chambers equipped with adjustable racks or shelves for holding proofing trays or baskets, as well as sophisticated temperature and humidity control systems.
2. Operating Principles:
- Dough is placed in proofing trays or baskets and loaded onto the racks or shelves inside the proofing chambers.
- The system’s temperature and humidity controls are precisely regulated to create optimal proofing conditions, typically ranging from 75°F to 95°F with humidity levels maintained between 75% to 85%.
3. Key Features:
- Large Capacity: Industrial dough proofing system solutions are designed to accommodate large quantities of dough, making them suitable for high-volume bakery production.
- Customization Options: These systems offer customization options such as adjustable racks/shelves, programmable settings, and multiple proofing chambers, allowing for flexibility to meet specific production needs.
- Efficient Workflow: By providing controlled proofing environments, these systems optimize the dough fermentation process, reducing proofing times and increasing overall production efficiency.
- Hygienic Design: Many industrial dough proofing system solutions feature hygienic design elements such as stainless steel construction, easy-to-clean surfaces, and removable components, ensuring compliance with food safety standards.
Advantages of Dough Proofing System Solutions for Industrial Bakeries:
1. Enhanced Efficiency: These systems streamline the proofing process, reducing proofing times and increasing production throughput, thereby improving overall operational efficiency. 2. Consistent Product Quality: By providing precise control over proofing conditions, these systems ensure uniform dough fermentation, resulting in consistent product quality across batches. 3. Space Optimization: Industrial dough proofing system solutions are designed to maximize space utilization, allowing for efficient use of floor space in large-scale bakery facilities. 4. Flexibility and Scalability: With customizable features and modular designs, these systems offer flexibility to adapt to changing production requirements and scale up operations as needed. 5. Improved Food Safety: The hygienic design and precise control over proofing conditions contribute to maintaining optimal food safety standards in industrial bakery environments.
Conclusion: Dough proofing system solutions tailored for industrial bakeries represent a significant advancement in optimizing dough fermentation processes and enhancing bakery efficiency. With features such as large capacity, customization options, efficient workflow, space optimization, and improved food safety, these systems play a crucial role in meeting the high production demands of industrial bakeries while ensuring consistent product quality. As the baking industry continues to evolve, dough proofing system solutions will remain indispensable tools for industrial bakeries seeking to optimize operations and deliver high-quality baked goods to their customers.
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